Medical devices under the Medical Device Regulation (EU) 2017/745 (MDR) encompass a wide range of products, from disposable syringes produced in the millions to magnetic resonance imaging devices, which are significantly less common with approximately 2900 devices in Germany (as of 2021). However, there are also products that are truly unique and produced only once: custom-made devices.
But what exactly constitutes a custom-made device, and what needs to be considered?
In the following, we describe what defines custom-made devices according to MDR and the implications for manufacturers whose products fall under this definition.
MDR defines custom-made devices as follows in Article 2, Point 3:
"custom-made device" means any device specifically made in accordance with a written prescription of any person authorised by national law by virtue of that person's professional qualifications which gives, under that person's responsibility, specific design characteristics, and is intended for the sole use of a particular patient exclusively to meet their individual conditions and needs.
However, mass-produced devices which need to be adapted to meet the specific requirements of any professional user and devices which are mass-produced by means of industrial manufacturing processes in accordance with the written prescriptions of any authorised person shall not be considered to be custom-made devices;
This definition explicitly states which types of devices are not custom-made. The International Medical Device Regulators Forum (IMDRF) has established its own definitions, also adopted by the MDCG 2021-3. In addition to the term "custom-made," other terms such as "personalized medical device," "patient-matched medical device," and "adaptable medical device" are mentioned. For those encountering such medical devices for the first time, the question arises: Are these terms synonymous, or what are the differences?
The table below provides a brief comparison of the various definitions according to IMDRF and their characteristics.
From these definitions, the following conclusions can be drawn regarding customized devices:
The MDR only distinguishes between "normal" medical devices and custom-made devices, therefore there are only special requirements for these in the MDR. While the MDCG and IMDRF provide additional definitions, these do not have regulatory implications for individual requirements.
For manufacturers of custom-made devices, some otherwise necessary activities are eliminated, some change, and others are added. Some of these activities are explained in more detail below.
Note: Special considerations apply to Class III or implantable custom-made devices, which are not addressed in this article.
As with most other regulatory considerations, when dealing with custom-made devices under the MDR, many details must be considered. The classification of a medical device as a custom-made device brings about some changes for manufacturers – neither unmanageable obstacles nor irrelevant side issues.
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